![]() Creasing: Creasing is similar to scoring where the die creates a fold line on the packaging material.Scoring: Rather than cutting the whole way through the material, scoring leaves an impression indent or partial cut on a single stress point.Through Cutting: Through cutting cuts through the packaging material.Some of the most common rule options are: Each rule has its own function and its use depending on the complexity of the packaging. The cutting ruler is formed into shape using a rule bender which bends, cuts and notches steel into the shape needed.Ī variety of cutting rules can be used in the die-cutting process. The cutting die uses strips of metal called rules or steel rules. The introduction of lasers in this process has ensured greater accuracy of the drawing on the die board. The most sophisticated method for drawing designs onto die boards is by burning onto the wooden surface using state of the art laser cutters. This digitised drawing is transferred onto a piece of hardwood known as a die board. Typically, the packaging outline is generated by Computer-Aided Design (CAD). How is a cutting die made?ĭevelopments in technology and manufacturing techniques of cutting dies, ensure the most effective and accurate design of die-cut boxes. But more importantly, die-cut packaging ensures precision accuracy. This form of manufacturing allows for the mass production of packaging. ![]() Virtually any shape, design or pattern can be created using a cutting die.Ĭustom packaging is produced using custom steel dies and die-cutting machines. Initially designed to aid the mass production of packaging, die-cutting has developed into a versatile fabrication process. Packhelp have a range of die-cut boxes that will make your brand stand out.Ī cutting die is essentially a giant cookie cutter that is pressed into the material to form the desired shape of the packaging.ĭie-cutting has come a long way from its origins in the shoemaking industry during the industrial revolution. Finishing options that complement die-cut box designs.A detailed explanation of die-cutting boxes.In this article, we'll be exploring the die-cutting process and its role in custom packaging. Die-cut packaging is easier, faster and more cost-effective to create custom packaging at a larger scale. The ability to mass-produce custom packaging is where the real value of the die-cutting process lies. It involves the use of a die that is used to cut soft materials into a variety of packaging designs and shapes. The die-cutting process is a popular manufacturing technique within the packaging industry.
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